Continuous Flow
Continuous Flow & Process Synchronization
Core Concept
One-Piece Flow.
Requirements
Balanced Lines, High Quality Assurance, TPM.
Target Benefit
Minimum Lead Time and Zero Work-in-Process (WIP).
Flow-Oriented Production Strategies
Transitioning from batch production to a state where products move continuously,
Eliminating waiting times and transport distances between operations,
Optimizing multi-functional operator usage with U-shaped cell designs,
Linking processes tightly to ensure immediate detection of defects,
Synchronizing production speed with customer demand by strictly following Takt Time.
Flow Management Lexicon
One-Piece Flow, Takt Time, Work Cell, Just-in-Time (JIT), Pull System, Standardized Work, Lead Time Reduction, Inventory Turnover, Heijunka, Cellular Manufacturing, WIP Control, Muda Elimination, First-Time-Through (FTT).